Electrostatic Precipitator Spares

Emitting/Discharge Electrodes:

NTNN offers replacement Emitting / Discharge Electrodes for many Precipitator designs. The standard Emitting Electrode is designed for longer life with a high tensile strength. For Discharge Electrodes of Alstom style ESP’s, the shrouded hook ends of Electrodes are manufactured with the Electrode wire inserted through the shroud prior to forming the hook, thus eliminating the requirement for crimping. We manufacture different designs of Discharge Electrodes to OEM standards, using varieties of raw materials. There are many more designs & shapes of Discharge Electrodes, which are part of our product range, but not displayed below. Please contact us for all your requirements of Discharge / Emitting Electrodes.


Collecting Electrodes:

Collecting Plates / Electrodes are manufactured in our groups’ facility. In house engineering and design, and a dedicated quality assurance staff ensures that you receive the most durable & precision made Collecting Electrodes to suit all most all styles of Electrostatic Precipitators.
We, at NTNN, offer Collecting Plates in thickness of 1.25 to 1.6 mm, to different profiles and in lengths up to 16.5 meters.


All Types of ESP Insulators & Heaters:

Insulators

NTNN High Voltage Porcelain Insulators Mechanically support & Electrically isolate the ESP Electrodes from the casing. Support Insulators are suitably designed to withstand required load as well as temp. We offer Cylindrical / Conical support Insulators & shaft Insulators for different types of ESPs.


Features:
  • Excellent electric resistance
  • Withstands temperature variations
  • High functional efficiency
  • Precision technical design
  • Withstand high voltage & mechanical load

  • Types
    • Support/Conical Insulator
    • Support Insulator
    • Shaft Insulator
    • Pin Insulator
    • Wall Through Bushing Insulator

Heaters:
  • Hopper Heaters: The fly ash from the flue gases passing through the ESP fields are collected in the hoppers below and then carried by ash handling system. Due to moisture content and low temperature inside hoppers, choking & accumulation of fly ash occurs frequently affecting the performance of ESP. Heaters are provided on all 4 sides of hoppers to maintain temperature inside hoppers for effective flow of fly ash to ash disposal system. High Temperature Hopper Heaters are manufactured from incoloy for ESP application for long life. These are designed to withstand Shock & Vibration and when installed on the sides of Hopper and insulated, they provide a blanket Heat Coverage effect.

  • Insulator Heaters: For optimum performance of the ESP the temperature inside the ESP should be maintained suitably. The air ingress through the insulator openings are to be kept hot and for this purpose, heating elements are provided on the Insulators.

Soot Blowers


Soot Blower Spares

  1. Lance Tubes
  2. Feed Tubes
  3. SBV Head Assembly

What is a Soot blower ?

A soot blower is a system for removing the soot that is deposited on the furnace tubes of a boiler during combustion.

Types of Soot Blowers:

  • Wall Blower.
  • Long Retractable Soot Blower
  • Air Heater Blower.

Steam blowing medium:

  • Steam
  • Air

Steam is normally used as a medium for blowing away the soot since capital cost of steam pressure reducing equipment and drain is less than the cost of compressors, motors and control of air systems.

Soot deposited on the heating surfaces of a boiler acts as a heat insulator. The result is that less heat is transferred to the water to raise steam and more heat is wasted up the chimney. This leads to higher fuel consumption and/or poor steaming.

A soot fire can be damaging to a boiler because it can cause localized hotspots to occur in the tubes. These hotspots may reach temperatures that weaken the materials of the tubes. Soot blowers reduce the risk of soot fires and their resulting damage.

A sootblower may be operated manually or by a remotely controlled motor. The soot, which is removed from the heating surfaces, will be blown out with the flue gases. If the boiler is equipped with a dust collector, it will trap the soot. Otherwise, the soot will be ejected into the outside air through the chimney stack.


What do we do for Soot Blowers?

We, at NTNN, offer spares for Soot Blowers and Wall Deslaggers installed in various plants. We regularly manufacture Lance Tubes, Feed Pipes, Swivel Tube Assembly, SBV Head Assembly and other such fast moving parts of Soot Blowers.

We understand that plants have in service, many such Soot Blowers and Wall Deslaggers and are sure that there may be requiring various O&M spares for the same. We shall welcome entire requirement for Soot Blower spares or a budgetary quote request for spares for Soot Blowers and Wall Deslaggers.